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Water pump gives no water or low flow

Manual section
Book 6 · § 3 · 12.1
Level
OPERATOR + TECHNICIAN
PUMP BOOSTER POWER PACK DOOR CYLINDER

Symptom

The pump gives no water or low flow, loses its prime after stopping, makes a gravel-like noise, or leaks at the seal.

Likely causes

  1. Pump not primed, or an air leak in the suction line.
  2. Foot valve stuck or leaking, or suction valve closed.
  3. Blocked strainer, often with sand from a well.
  4. Cavitation - suction too long, too small or too high.
  5. Worn impeller, or a seal worn by sand or dry running.
  6. Wrong rotation after electrical work.

Most likely and cheapest to check first.

Checks

  1. Check the suction valve is open and the pump is primed.
  2. Look and listen for air leaks on every suction joint.
  3. Clean the strainer and check the foot valve.
  4. Check the rotation arrow against the shaft when jogging.

Fix

  1. Prime; seal the suction joints; free or replace the foot valve.
  2. Clean the strainer; add a settling tank if the well carries sand.
  3. Shorten or enlarge the suction to stop cavitation.
  4. Replace the impeller or the mechanical seal, and fix the cause.

Stop the equipment if

The pump is running dry or against a closed valve. Stop it at once.

Parts you may need

Keep a spare for the main pump

A failed water pump stops the plant. Consider a complete spare pump or motor-pump unit for the main supply, plus a mechanical seal and a foot valve.

DANGERWater and electricity meet in the pump house. Keep motors and junction boxes dry and protected by residual-current devices, and lock out before opening a pump.
FIELD TIPIn frost, drain pumps, lines and meters at the end of the shift. A cracked pump body is a long stop.

⚠ Every check inside a machine starts with full lockout. Safety disclaimer

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